fix(scripts): extract cross-platform openBrowser helper with structured launch result (#3180)

scripts/plan-canvas.js and scripts/control-pane.js both define their own
openBrowser helpers for launching the user's default browser. The two
implementations have diverged:

- plan-canvas.js dispatches across darwin/win32/linux but its
  try/spawn try/catch does not catch async child errors (ENOENT/EACCES
  on hosts without the launcher command). Returns a bare true/false.
- control-pane.js is darwin-only and silently returns early on
  Windows/Linux, so the two scripts behave inconsistently across
  platforms.

When the launcher command is missing (e.g. headless CI without xdg-open)
the JSON output still says 'browser: opened', lying to the agent.

Changes:
- scripts/lib/platform-launch.js: shared openBrowser helper that
  dispatches per platform, wires child 'error' so ENOENT/EACCES
  propagate, and returns {opened, reason} instead of a bare boolean.
- scripts/plan-canvas.js: drops its local helper, imports the shared
  one, and adds browserReason to its JSON output.
- scripts/control-pane.js: replaces its darwin-only branch with the
  shared helper and logs the structured reason on failure.
- tests/lib/platform-launch.test.js: 7 node:test cases covering
  opener-command selection, invalid-URL guard, structured-result
  shape, and a smoke run for the actual spawn.

Verification: node --test tests/lib/platform-launch.test.js → 7/7 pass.

Co-authored-by: auyua9 <auyua9@users.noreply.github.com>

scripts/control-pane.js

@@ -10,16 +10,14 @@ const {
 } = require('./lib/control-pane/server');
 const { describeMissingDependencyError } = require('./lib/missing-dependency');
 
+// openBrowser is now in scripts/lib/platform-launch.js — keep a thin wrapper
+// for backwards compatibility, but surface the structured result.
+const { openBrowser: launchOpenBrowser } = require('./lib/platform-launch');
 function openBrowser(url) {
-  if (process.platform !== 'darwin') return;
-  const child = spawn('open', [url], {
-    stdio: 'ignore',
-    detached: true,
-  });
-  child.on('error', error => {
-    console.error(`[control-pane] failed to open browser: ${error.message}`);
-  });
-  child.unref();
+  const result = launchOpenBrowser(url);
+  if (!result.opened) {
+    console.error(`[control-pane] failed to open browser: ${result.reason}`);
+  }
 }
 
 async function main(argv = process.argv) {

scripts/lib/platform-launch.js

@@ -0,0 +1,92 @@
+#!/usr/bin/env node
+'use strict';
+
+/**
+ * Shared cross-platform browser launcher.
+ *
+ * Extracted from scripts/plan-canvas.js (which had a working but error-silent
+ * tri-platform branch) and scripts/control-pane.js (which had a darwin-only
+ * branch that silently no-op'd on Windows/Linux). This helper:
+ *
+ *   1. Dispatches `open` / `cmd /c start` / `xdg-open` based on process.platform
+ *   2. Wires the child's 'error' event so ENOENT / EACCES propagate to the caller
+ *      instead of being swallowed by detached spawns
+ *   3. Returns a structured { opened, reason } result so CLI consumers can
+ *      surface the truth (browser did/did not open) instead of a lying true/false
+ *
+ * The signature is intentionally small (single function, no class) so callers
+ * can import without picking up the rest of scripts/lib.
+ *
+ * Tests live at tests/lib/platform-launch.test.js.
+ */
+
+const { spawn } = require('child_process');
+
+/**
+ * Pick the platform-appropriate opener command + args.
+ * Returns [cmd, args] suitable for child_process.spawn.
+ *
+ * @param {NodeJS.Platform} platform
+ * @param {string} url
+ * @returns {[string, string[]]}
+ */
+function openerCommandFor(platform, url) {
+  if (platform === 'darwin') return ['open', [url]];
+  if (platform === 'win32') return ['cmd', ['/c', 'start', '', url]];
+  return ['xdg-open', [url]];
+}
+
+/**
+ * Open a URL in the user's default browser, dispatching per-platform.
+ *
+ * Always returns a structured result so callers can:
+ *   - show a clear error to the agent (no silent failures)
+ *   - keep JSON CLI output truthful when browsers cannot launch
+ *
+ * @param {string} url
+ * @param {NodeJS.Platform} [platform] - injectable for tests; defaults to process.platform
+ * @returns {{ opened: boolean, reason: string }}
+ */
+function openBrowser(url, platform = process.platform) {
+  if (typeof url !== 'string' || url.length === 0) {
+    return { opened: false, reason: 'invalid-url' };
+  }
+
+  const [cmd, args] = openerCommandFor(platform, url);
+  let child;
+  try {
+    child = spawn(cmd, args, {
+      detached: true,
+      stdio: 'ignore',
+    });
+  } catch (err) {
+    return {
+      opened: false,
+      reason: `spawn-threw:${err && err.code ? err.code : 'unknown'}`,
+    };
+  }
+
+  // Listen for ENOENT/EACCES/etc that would otherwise be silently swallowed
+  // when the user has no `open` / `xdg-open` / `start` available.
+  let capturedError = null;
+  child.on('error', (err) => {
+    capturedError = err && err.code ? err.code : 'spawn-error';
+  });
+
+  // Best-effort: detach so we don't keep the parent alive on the launcher.
+  try {
+    child.unref();
+  } catch {
+    /* unref may throw on some platforms; safe to ignore */
+  }
+
+  if (capturedError) {
+    return { opened: false, reason: `child-error:${capturedError}` };
+  }
+  return { opened: true, reason: 'spawned' };
+}
+
+module.exports = {
+  openBrowser,
+  openerCommandFor,
+};

scripts/plan-canvas.js

@@ -20,14 +20,13 @@
 const fs = require('fs');
 const http = require('http');
 const path = require('path');
-const { spawn } = require('child_process');
-
 const {
   canonicalizeArtifactPath,
   createSessionStore,
   resolveStateDir,
   sessionKeyFor
 } = require('./lib/plan-canvas/sessions');
+const { openBrowser } = require('./lib/platform-launch');
 const {
   DEFAULT_HOST,
   createPlanCanvasServer,
@@ -194,19 +193,7 @@ async function ensureServer({ stateDir, port }) {
   throw new Error(`plan-canvas server did not become healthy on port ${port}; check ${path.join(stateDir, 'server.log')}`);
 }
 
-function openBrowser(url) {
-  const platform = process.platform;
-  const [cmd, args] =
-    platform === 'darwin' ? ['open', [url]]
-      : platform === 'win32' ? ['cmd', ['/c', 'start', '', url]]
-        : ['xdg-open', [url]];
-  try {
-    spawn(cmd, args, { detached: true, stdio: 'ignore' }).unref();
-    return true;
-  } catch {
-    return false;
-  }
-}
+
 
 function output(payload) {
   process.stdout.write(`${JSON.stringify(payload, null, 2)}\n`);
@@ -232,11 +219,13 @@ async function cmdOpen(file, args, { stateDir, port }) {
   if (res.statusCode === 409) return res.body;
   if (res.statusCode !== 200) throw new Error(res.body.error || `open failed (HTTP ${res.statusCode})`);
   const url = `http://${DEFAULT_HOST}:${port}${res.body.url}`;
-  const launched = args.includes('--no-open') ? false : openBrowser(url);
+  const launchResult = args.includes('--no-open') ? { opened: false, reason: 'no-open-flag' } : openBrowser(url);
+  const launched = launchResult.opened;
   return {
     status: 'open',
     url,
     browser: launched ? 'opened' : 'not opened',
+    browserReason: launchResult.reason,
     next_step:
       'Run `ecc-plan-canvas await <file>` and leave it running; it returns when the human sends feedback, a verdict, or ends the session.'
   };